Trowel and mortar on a masonry wall

Your Local Fireplace Rebuilding Team

Sometimes a fireplace is past the point of patching: the back wall bulges, the damper is rusted through, the smoke chamber is rough and the hearth has cracked. A rebuild takes the inside of the fireplace down to sound structure and lays it back with new firebrick, a new damper, a smooth smoke chamber and a solid hearth.

About Fireplace Rebuild

Repair works on one failing part. A rebuild is for a fireplace where several have failed together: a back wall that bows out, joints washed out across the firebox, a damper rusted beyond use, a rough smoke chamber and a hearth cracked from settling. Patching each one separately costs more over time than rebuilding the whole interior and getting a fireplace whose parts all start their service life together.

Long service and poor earlier repairs bring many older fireplaces to this point. Brownstone and townhouse fireplaces built for coal may have been opened up for wood without being resized. Midcentury fireboxes may have been pointed with ordinary mortar that crumbled near the heat. Hearths settle when the floor framing beneath them shifts. Where the house is being renovated, rebuilding is also the moment to change the opening size or style.

A rebuild keeps the shell of the chimney and replaces the interior. The firebox is laid in new firebrick with refractory mortar, sized so the opening matches the flue it feeds. A new damper goes in or a top-sealing damper is fitted. The smoke chamber is parged smooth. The hearth and its extension in front of the opening are built to the size local code calls for, and the clearances to the mantel and trim are checked.

What Our Crew Does

  1. Firebox, damper, smoke chamber, hearth and flue assessed together
  2. Opening size worked out from the flue it serves
  3. Room sealed off and the floor protected before demolition
  4. Old firebrick, damper and failed hearth removed by hand
  5. New firebox laid in firebrick with refractory mortar
  6. New damper fitted and the smoke chamber parged smooth
  7. Hearth and hearth extension built to local code
  8. Curing schedule and first-fire steps explained

When to Call Us

  • The firebox back wall bulges or leans into the room
  • Repairs to the firebox keep failing
  • The hearth is cracked, sunken or pulling away from the opening
  • Several parts are worn out at once
  • You are renovating and want a different opening size

How the Job Goes

  1. Assess the whole fireplace

    Firebox, damper, smoke chamber, hearth and the flue it feeds are checked together, so the rebuild is sized to the flue.

  2. Take it out cleanly

    The room is sealed off and the old firebox, damper and damaged hearth come out by hand.

  3. Lay it back new

    New firebrick in refractory mortar, a new damper, a parged smoke chamber and a hearth extension built to local code.

  4. Cure and first fire

    We tell you how long the new work needs to cure and how small to keep the first fires.

Your Options

Traditional firebox

Angled sides and a sloped back wall, the familiar shape in most homes, sized to the flue.

Rumford-style firebox

Tall, shallow and with steeply angled sides that reflect more heat into the room. Needs the right flue and throat to work.

Modular refractory firebox

Precast refractory panels assembled inside the opening. Faster than laying brick and sized to fit standard openings.

Hearth materials

Brick, stone or tile on a noncombustible base, chosen to suit the room while meeting the size the code requires.

What Affects the Cost

  • Opening size and how many components are replaced
  • Removing and reinstalling a mantel or surround
  • Hearth materials and the structure under the hearth
  • Damper type: throat or top-sealing
  • Smoke chamber work and flue repairs found during the rebuild
  • Finishing work around the opening

Every job starts with a free written estimate, so you know the price before we start.

When It Cannot Wait

  • A back wall bowing toward the room
  • A hearth gap that shows wood framing beneath
  • Mortar or brick falling from the firebox during fires
  • Charring or heat marks on wood near the fireplace

Make It Last

  • Keep the first fires small while the refractory mortar cures fully
  • Keep logs on a grate, clear of the new back wall
  • Have the chimney swept every year so creosote does not build up
  • Shut the damper between fires once the ashes are cold

Questions About Fireplace Rebuild

Repair or rebuild?
If one or two parts are worn, repair is the right call. We suggest a rebuild only when several parts have failed together, and we explain why in the written estimate.
Can the opening be made smaller or larger?
Yes, within limits. The opening has to suit the flue above it, so we size the new firebox to the flue and tell you what that allows.
What happens to the mantel and the brick face?
The work is inside the opening and at the hearth. The mantel and face brick can often stay, and we tell you before we start what has to come off and what will be put back.
How long will the fireplace be out of use?
The rebuild itself usually takes a few days, depending on size and access, and then the refractory work needs time to cure before full fires. You get the time frame in the written estimate. The rest of the house stays usable, since the room is sealed off and the work is kept within the fireplace area.
Will dust spread through the house?
Dust is the biggest concern with interior masonry work, so the room is sealed with plastic and the floor is covered from the door to the hearth. Debris is bagged in the room and carried out. Expect some dust in the room itself, which we clean before leaving.
Can the new fireplace be built only for gas logs?
Yes. If wood burning is off the table for good, the firebox and opening can be built for a vented gas log set, with the damper fixed partly open. The flue still needs to be sound and sized for the logs. Building for gas only should be a deliberate choice, since it limits future use of wood.

Why homeowners call Pro 1

18,000+ Chimney Jobs. One Standard.

15+ years and 18,000+ chimney jobs taught us what homeowners want: a crew that shows up, explains it plainly and leaves the house as clean as they found it.

$500 OFF any chimney service

  • Our own local crews

    The people at your door work for us and live in the area. We never send subcontractors.

  • Licensed and insured

    Your home and our crew are covered on every job, from a sweep to a full rebuild.

  • Free written estimate

    You see what we found and what it takes to fix it, in writing, before any work starts.

  • Upfront pricing

    The price we write down is the price you pay. No hidden fees and no surprise add-ons.

  • Fast response

    Open 24 hours Sunday to Friday, with a real person on the phone and same-day visits when we can.

  • Clean, careful work

    Floors and furniture covered, the roof and yard cleaned up, and a walk-through when we finish.

Tall brick chimney with a capSAVE$500 OFFANY SERVICE

Limited time offer

$500 OFF

Any chimney service. Mention it when you call or book online.

Mason working on a brick building from a lift
18,000+ projects completed by our own crew

Simple from the first call

How It Works

  1. Your callCall, text or book online

    Tell us what you see or smell. A real person from our team answers and sets a time that suits you.

  2. The visitFree chimney inspection

    Our own crew arrives in a marked Pro 1 van, covers the floor and inspects the chimney from the firebox to the cap, free of charge.

  3. The estimateFree written estimate

    We walk you through what we found, in plain words, and put any repair in writing before work starts.

  4. The workThe job, done right

    We do the work, clean up the roof, the yard and the room, and walk you through the finished job.

Book before the holidays. Fireplaces get their heaviest use from Thanksgiving to New Year. A free inspection now catches nests, creosote and cracked flue tiles before the first big fire and the family gatherings.

Book My Free Inspection

Get a Free Estimate

Leave your details and our local team calls you back to set a time.

Talk to your local chimney team

(844) 468-2410Book Online
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